Injection mold designers must use careful consideration when designing a mold for a complex part design. Intricate plastic injection molded parts may contain several critical areas that must be carefully designed to meet part specifications. Parts that contain a very thin wall, for example, would be a critical fill area. It takes expertise in mold design to fill a part completely without any overfill or underfill while still maintaining the integrity of such a thin critical dimension.
Critical areas should be identified on the part print, and throughout the entire mold design phase. Sophisticated CAD/CAM software is used to develop a viable tool design given all part design specifications and other exterior design considerations such as the specified material and press size. With a superior design software program like Unigraphics or SolidWorks, mold designers can develop the entire mold construction phase and test critical areas with computer simulation software. This advanced quality planning phase is crucial to constructing precision molds to customer specification, and within the established lead time. The part print will also contain specific information such as the resin used and the surface finish or texture required of the final part. Any restrictions on knit or parting lines must be identified for proper gating. It takes an experienced mold designer to implement a successful tool design and construction of a precision mold for injection molded parts with a complex design. Download our FREE Book on Design Considerations for Different Molds, and contact us today to learn about our discount and rebate programs. Michiana Global Mold is an experienced injection mold design and construction company, supplying precision tools to various industries since 1964. We are an ISO registered mold shop, satisfying the strict requirements of the Automotive industry with high quality complex molds. Contact us today to speak with one of our knowledgeable engineers for a FREE design consultation.
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Injection molding companies that manufacture precision parts are often in need of a precision injection mold making company to add to their preferred vendor list. Many quality and purchasing engineers in various industries are searching for a custom mold making company with high precision capabilities to manufacture critical components.
Some industries that require vendors with precision capabilities to produce to high performing parts and components are:
In addition to the molding parameters such as the size of press, and the material used, the mold design has vital impact on the quality of the parts produced in the manufacturing process. Mold Design for Precision Parts Manufacturing Producing precision parts consistently to customer specifications requires a flawless mold. The mold design will be based on the part design, usually provided by the customer. In some cases, an experienced mold designer can assist with reverse engineering for new product design. Experienced mold design engineers will use computer aided design (CAD) software to assist with an injection mold design, providing detailed prints that can be shared with the injection molder for collaboration on critical areas. When necessary, mold flow analysis can show the mold maker, and the injection molder a detailed computer simulation of how the material will melt, flow and fill. Precision parts molders need a precision mold maker in their vendor list, a mold maker like Michiana Global Mold that offer value added services with custom injection molds within specification, and delivered on time. For full service mold making and tooling services from an experienced, professional and high performing mold making company, contact Michiana Global Mold. Michiana Global Mold is a leading mold making company supplying injection molds to OEMs worldwide for critical precision parts manufacturing. Contact us today for a FREE design consultation and to learn about our multi-tool discount program. Staying competitive in the injection mold making industry today takes innovation, along with knowledge, resources and experience. Meeting customer expectations requires using all available assets with the latest technology, combined with innovative thinking.
Michiana Global Mold is a leading injection mold manufacturer, meeting the tight tolerances of demanding customer applications since 1952! We employ a highly skilled staff of journeyman mold makers and experienced mold design engineers to design and construct high precision, custom injection molds for a variety of industries including the demanding Automotive Industry. We are accustomed to meeting tight tolerances within +/- .001”, excelling with precision tolerances that other mold makers shy away from. Recently featured on the “World’s Greatest” television show, our innovative technology and vast experience with manufacturing complex tools set us apart from other mold makers. Michiana Global Mold is conveniently located in the heart of the Midwest, with an offshore location in China. Both facilities are registered to ISO9001, following the same strict quality policy overseas as our domestic location. Customer satisfaction is our main goal with continual improvement projects routinely practiced. We have experience with complicated designs including intricate ejection systems with lifters, specialized CAM action, and tooling constructed unique to your molding environment including custom mounting systems on your presses. Michiana Global Mold has over 65 years of experience satisfying the stringent requirements of demanding industries. If you are looking for an injection mold making company to be a valuable addition to your supply chain, contact Michiana Global Mold. Let us show you how we can assist with your procured mold making costs. Established in 1964, we have the resources, the knowledge and experience to provide the best value with high quality and high-performance tooling, at the lowest available cost to you. Michiana Global Mold is one of the leading injection mold makers in the industry, providing complex precision tooling within your specifications, and on time. Contact us today to speak for a FREE design consultation. Consumer products is a very broad industry, encompassing everything from appliances, electronic components, household goods and toys to more complex products used in automotive and aerospace functions. No matter the purpose, all injection molded consumer products must first begin with a quality built injection mold produced with quality steel. As design engineers are aware, a quality part begins with a quality tool. When designing a critical consumer product, involving an experienced mold builder early in the design phase of your project can reap big benefits in time saved developing superior products. An experienced mold designer can utilize CAD/CAM software and simulation designs alerting a product development engineer of critical areas that may succumb to underfill or breakage. Michiana Global Mold is experienced with manufacturing precision tools for numerous consumer product applications including electronics, high end business furniture, skylight frames, appliance parts and assemblies and critical automotive parts. We have vast experience producing plastic and rubber molds of any variation including:
We can provide you with early design consultation, expert mold construction and product sampling. Tool status reports are provided upon request keeping your project on schedule. Michiana Global Mold is a valuable addition to any supply chain, providing high performance, quality tools on time, and to your specification. Michiana Global Mold has been producing high performance plastic and rubber molds used in a multitude of industries including consumer products, electronics and automotive since 1964. Contact us today to learn about our multi-tool discount and for a free design consultation. There are several benefits to having an ISO Registered mold shop for construction of plastic injection molds. Injection mold suppliers today are expected to meet tight tolerances, and even tighter deadlines. With just-in-time delivery, this leaves no room for error. Plastic injection mold suppliers must follow a detailed checklist to ensure that all issues are addressed ahead of time, prior to cutting steel. When Advanced Product Quality Planning (APQP) is performed, critical issues are brought to light prior to mold construction, thus ensuring a quality job the first time. In addition to APQP, ISO Registered injection mold suppliers must consider all inputs into their process, and evaluate their effectiveness of reaching the process goals. All goals should have quantifiable measurable data, and those goals must be audited internally and externally. Any deviations from the course of satisfactorily attaining your goals are required to be explored with corrective actions, or an 8D response. These requirements ensure that all processes are meticulously followed, resulting in a consistent process, which is required for consistent quality product. Many injection molders are required to be registered to ISO standards, especially when supplying industries that require a high level of consistent quality product output. When injection molders supply the automotive industry with precision components, they must rely on a top-notch, quality driven mold construction shop. This is where an ISO Registered mold maker will add value to your supply chain as already having went through the rigid requirements of documenting and auditing their processes. An ISO Registered mold maker will know exactly what is required in order to satisfy the rigid requirements of top of the tier automotive suppliers such as Ford, GM, Toyota and Honda. To learn more about the Benefits of an ISO Registered mold making shop see our recent Blog on the Benefits of ISO Registration. When adding an ISO Registered mold maker to your supply chain you are bringing value beyond their ISO certification. In ISO Registered mold maker is already following detailed checklists, and ensuring quality procedures are in place. When you need documentation for your customers ensuring the level of quality of your product, and your processes, adding an ISO registered mold maker brings the most value. Michiana Global Mold is Registered to ISO 9001:2015, implementing our Quality Policy throughout the organization with top down management involvement. We are a top-quality, custom precision injection mold company serving various industries for over 52 years. Contact us today to see how we can assist you with your injection mold building needs. Choosing the right injection mold supplier for your project is an important decision. Every injection molding project begins with a quality constructed injection mold. You need to choose a supplier that can handle your project, no matter the complexity or precision tooling required. At Michiana Global Mold, we are experienced in constructing quality precision molds, taking into account all necessary design considerations from the beginning resulting in a perfect mold for your application. Michiana Global Mold employs expert mold designers, utilizing the latest in technological advancements with CAD/CAM (Computer Aided Design / Computer Aided Manufacturing) Software. Download our FREE Book on Design Considerations for Various Molds. Michiana Global Mold will partner with your business from the beginning, providing you with options that will give you the best value for your mold construction project. We use CAD/CAM along with mold flow analysis when necessary, to pinpoint any critical dimensions before cutting steel. We have full in-house design capabilities with expert experience in all facets of design construction and machining. We can construct fully functional molds, mold inserts, over molds for insert molding, mold compositions, and adaptations including engineering changes. We have the skill and experience to produce best in class automotive injection molds, satisfying even the most stringent of quality requirements. As an ISO Registered tool shop, we are familiar with following documented guidelines, providing excellent workmanship to meet precision tolerances. We will identify problem areas before they would become a problem. Our staff includes journeyman moldmakers that have vast experience with tool construction for a wide array of industries. We have the knowledge required to provide precise, technical tools for various applications including those required in the automotive industry, consumer electronics, medical, and military / ordnance requirements. Contact Michiana Global Mold today to learn how our vast experience, knowledge, and technical capabilities will add value to your supply chain. We partner with our customers from the beginning, providing quality, precision molds for a wide array of applications over various industries. Michiana Global Mold is an ISO Registered injection mold construction supplier, providing quality class A steel molds since 1952. The first step to molding custom precision plastic parts is beginning with a quality precision mold. A precision mold maker has experience crafting a mold based on the blueprint of the desired molded part. At Michiana Global Mold, our extensive experience gives us a great advantage over other mold shops as we have the expertise and the equipment to design even the most complicated of molds, producing your desired part to print specifications. We have over 500 years of combined experience with just our moldmakers and design engineers! Our extensive knowledge provides added value to your supply chain, giving you a speedy return on your investment. Precision custom mold makers differ from other mold shops in that we understand the importance of tight tolerances within +/- .001, thinner than the width of a human hair. We utilize the latest in technology with our CAD/CAM software integrated with our machinery and equipment. We provide an extensive evaluation of the desired part, creating intricate tool designs involving cams and lifters when required, or even custom ejection plates. We can construct a prototype mold for initial sample parts, and we can even sample them for you, assuring you of correct and accurate dimensions. We conduct Advanced Product Quality and Planning (APQP) to alert of critical dimensions, prior to cutting steel. We have the capabilities to produce any variation of the mold that you may require, including:
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